IIOT Predictive Maintainence
Predictive Maintenance solutions assist users to manage assets more efficiently and effectively without any unplanned disruption. Expected benefits include Reduction in energy waste (~25%) Reduction in regular maintenance costs (~70%), and Increase of Overall Efficiency.
Key Principles and Technology
Industrial Machine Inspection via Thermography
Advanced thermal imaging for non-invasive hotspot detection and early fault identification.
Automated HVAC & Utility Monitoring
Continuous monitoring of chillers, compressors, pumps, air handling units, and ventilation systems.
Pneumatic & Electric Actuation Systems
Integration of actuators, filters, regulators, valves, and flow control devices for precise automation.
Centralized Control & SCADA Integration
Real-time visibility and control through centralized dashboards and automation platforms.
Pressure & Flow Optimization
Intelligent control of compressed air and fluid systems to minimize energy loss.
Scalable Industrial Architecture
Supports small production lines to large multi-plant facilities.
Benefits & Implementation
Benefits
- Early Fault Detection Months in Advance
- Reduced Maintenance Time (~70%)
- Lower Operational Costs (~10%)
- Energy Waste Reduction (~25%)
- Improved Asset Reliability & Uptime
- Higher Overall Efficiency
Implementation
- Deployment of IIoT Sensors & Electrical Analyzers
- Gateway & Communication Setup
- Baseline Learning & Asset Profiling
- Real-Time Dashboards & Alerts
- Integration with SCADA/EMS/CMMS
- Ongoing Analytics & Optimization
